I-Rigid-Flex PCB Fabrication and Manufacturing Processes

Yethula:

Esimweni sanamuhla sobuchwepheshe obusheshayo, isidingo semishini kagesi eguquguqukayo nehlala isikhathi eside sikhula kancane kancane. Lokhu kuye kwaholela ekudumeni okwandayo kwama-PCB aqinile-flex (amabhodi wesifunda aphrintiwe), anikeza izinzuzo eziningi mayelana nokuguquguquka kokuklama nokuthembeka. Eqaphela ukubaluleka kwalobu buchwepheshe, uCapel, inkampani eqinile yokukhiqiza, ubelokhu ehamba phambili ekuhlinzekeni ama-PCB aqinile aqinile kusukela ngo-2009. Ngokuhlangenwe nakho okucebile kanye nekhono lezinqubo ezithuthukisiwe, uCapel uye waqopha ngempumelelo i-niche ngokwayo emakethe.Kule bhulogi, sizocwilisa ebunzimeni bokwenziwa kwe-PCB eguquguqukayo nezinqubo zokukhiqiza ukuze sibonise ukubaluleka kwayo kanye nobuchule buka-Capel kule ndawo.

Funda ngamabhodi e-rigid-flex:

Ama-PCB aguquguqukayo ahlanganisa okuhamba phambili kwawo yomibili imihlaba ngokuhlanganisa ngaphandle komthungo izingxenye eziqinile nezivumelana nezimo ebhodini elilodwa. Lesi sakhiwo esiyingqayizivele sivumela ukuguquguquka kwezinhlangothi ezintathu, okwenza kube kuhle kumadivayisi anemiklamo eyinkimbinkimbi noma isikhala esilinganiselwe. Amabhodi e-Rigid-flex asetshenziswa kakhulu ezimbonini ezihlukahlukene ezihlanganisa izimoto, i-aerospace, i-electronics yezokwelapha kanye nabathengi ngenxa yekhono labo lokumelana nezimo zemvelo ezinzima, ukudlidliza okuphezulu nokugoba okuphindaphindiwe.

Inqubo yokukhiqiza:

Ulwazi olubanzi lwe-Capel lwezinqubo zokukhiqiza i-PCB eqinile-flex iqinisekisa ukuthi imikhiqizo yayo ihlangabezana namazinga aphezulu kakhulu. Ake sibhekisise izinyathelo ezihilelekile ekukhiqizeni lawa ma-PCB aphambili:

1. Idizayini nobunjiniyela:
Uhambo luqala ngesigaba sokuklama ngokucophelela, lapho onjiniyela bakwa-Capel abanolwazi besebenza eduze nekhasimende ukuze baqonde izidingo zabo ezithile. Besebenzisa isofthiwe ethuthukisiwe, bakha isakhiwo esibanzi esicabangela izici ezifana nenani lezendlalelo, ukukhethwa kwezinto ezibonakalayo, nokuma kwezindawo eziqinile nezivumelana nezimo.

2. Ukukhetha okubalulekile:
Ukukhetha izinto ezifanele kubalulekile empumelelweni yanoma iyiphi i-PCB. Ochwepheshe be-Capel bahlola ngokucophelela izidingo zohlelo lokusebenza, okuhlanganisa ukumelana nokushisa, ukuguquguquka nokuqina, ukucacisa izinto ezifanele ze-substrate kokubili izingxenye eziqinile neziguquguqukayo. Ngokusebenzisa izinto ezisezingeni eliphezulu, i-Capel iqinisekisa ukuphila isikhathi eside nokusebenza kwama-PCB ayo aqinile aguquguqukayo.

3. Ukuguquguquka kokukhiqiza:
Indawo yokukhiqiza yesimanje yaseCapel ifakwe imishini ethuthukisiwe ekwazi ukukhiqiza ama-PCB anzima kakhulu aqinile. Ukuvumelana nezimo ukulungisa inqubo yokukhiqiza ngokuvumelana nezicaciso zekhasimende kubonisa ukuzibophezela kukaCapel ekunikezeni izixazululo ezenziwe ngokwezifiso. Ubungcweti babo bokukhiqiza izinhlobo ezahlukahlukene zama-PCB aqinile-aguquguqukayo afaka ungqimba oluningi, anezinhlangothi ezimbili kanye nohlangothi olulodwa lubenza bakwazi ukubhekelela inhlobonhlobo yezidingo zohlelo lokusebenza.

4. Ubuchwepheshe be-Surface Mount (SMT):
Inqubo ye-SMT idlala indima ebalulekile ekukhwezeni izingxenye ze-elekthronikhi kuma-PCB. Imigqa yokuhlanganisa ye-SMT ezenzakalelayo ye-Capel iqinisekisa ukubekwa kwengxenye enembile, inciphisa ingozi yamaphutha nokuqinisekisa ukusebenza kahle. Lobu buchwepheshe obuthuthukisiwe obuhlanganiswe nezinyathelo eziqinile zokulawula ikhwalithi kuqinisekisa ukuthi umkhiqizo wokugcina uhlangabezana namazinga aphezulu embonini.

5. Ukuhlola Nokuqinisekisa Ikhwalithi:
Ukuzinikela kukaCapel kwikhwalithi akunyakazi. Ibhodi ngalinye eliguquguqukayo libhekana nokuhlolwa okuqinile, okuhlanganisa ukusebenza, ubuqotho besignali nokuhlolwa kokwethembeka. Ngokunamathela ezimisweni eziqinile zokuqinisekisa ikhwalithi, i-Capel iqinisekisa ukuthi imikhiqizo yayo idlula lokho okulindelwe ngamakhasimende futhi isebenza ngokungenasici ezinhlelweni zomhlaba wangempela.

6. Ukulethwa ngesikhathi:
UCapel uyakuqonda ukubaluleka kwesikhathi sokumaketha amakhasimende akhe. Ngezinqubo zokukhiqiza ezihlelekile kanye nokuphathwa kwephrojekthi okuphumelelayo, babeka phambili ukulethwa okufika ngesikhathi ngaphandle kokuyekethisa ikhwalithi. Ukuzinikela kwabo ekuhlangabezaneni nezinsuku eziwumnqamulajuqu kubenzele idumela lokuba uzakwethu onokwethenjelwa nothembekile.

Ekuphetheni:

Njengoba ubuchwepheshe buqhubeka buthuthuka ngesivinini esingakaze sibonwe, isidingo semishini kagesi eguquguqukayo, ehlangene sizokhula kuphela. Isikhundla sikaCapel sokuphayona ekukhiqizeni i-PCB eguquguqukayo, kanye nolwazi lwabo oluningi kanye namakhono athuthukile, kubenze umholi wemboni. Kusukela ezigabeni zokuqala zokuklama kuyo yonke inqubo yokukhiqiza, ukunaka kwabo ngokucophelela emininingwaneni kuqinisekisa ukulethwa kwamabhodi wesekethe aqinile futhi anokwethenjelwa aphrintiwe aqinile. Kungakhathaliseki ukuthi izinhlelo zokusebenza zezimoto, izinhlelo ze-aerospace, izinto zezokwelapha nanoma iyiphi enye imboni, ukuzibophezela kukaCapel kukhwalithi nokwaneliseka kwamakhasimende kuyenza ibe inketho ekahle yazo zonke izidingo ze-PCB eziguquguqukayo.