I-Automotive FPC-Flexible PCB Prototyping and Manufacturing: Case Study

Hlola ubunkimbinkimbi be-PCB prototyping eguquguqukayo kanye nokukhiqizwa kwezinhlelo zokusebenza zezimoto ngesifundo esiyisibonelo sesekethe ephrintiwe enezingqimba ezi-2 edizayinelwe iknobhu ye-automotive shift. Gxila ezinseleleni, izinto zokwakha, kanye nobungcweti bomkhakha wokushayela izicelo zezimoto.I-FPC yezimotoukukhiqiza

Isingeniso:I-FPC Flexible PCB Ithuthuke ku-Automotive Electronics

Ngokuthuthuka okuqhubekayo kobuchwepheshe, imboni yezimoto ibona intuthuko esheshayo ekuhlanganisweni kwezingxenye ze-elekthronikhi. Kusukela kumasistimu okusiza abashayeli athuthukisiwe kuye kumasistimu e-infotainment ahlakaniphile, isidingo samabhodi esekethe aphrinteke ngokunembe kakhulu (ama-PCB) siyakhula. Kulolu cwaningo lwesibonelo, sihlolisisa ubunkimbinkimbi bokwenziwa kwe-prototyping kanye nokukhiqiza ama-PCB aguquguqukayo aqondiswe ngqo izinhlelo zokusebenza zezimoto, sigxile ekukhiqizeni isekethe eqinile yezendlalelo ezi-2 ephrintiwe eklanyelwe ngokukhethekile amafindo okushintsha izimoto.

Qonda Izidingo ze-Automotive FPC Flexible PCB

Lo mkhiqizo uyisekethe ephrintiwe enezendlalelo ezi-2 evumelana nedizayini ethile kanye nezidingo zezinto ezibonakalayo eziklanyelwe izinhlelo zokusebenza zezimoto. Ukucaciswa okuyinhloko kuhlanganisa ububanzi bomugqa, isikhala esingu-0.15mm/0.1mm, ukujiya kwepuleti FPC=0.15mm T=1.15mm, ukujiya kwethusi okungu-1oz, nokujiya kwefilimu okungu-27.5um. Ukwelashwa okungaphezulu yi-ENIG, ukujiya kungu-2-3uin, futhi ibhodi linesidingo esiqinile sokubekezelela esingu-0.075mm. Ukwengeza, ukuqina kutholakala ngamashidi e-epoxy e-TG150.

Izinselelo kuI-Automotive Flexible PCB Manufacturing

Imboni yezimoto idinga amazinga aphezulu okunemba nokuthembeka, okwenza inqubo yokukhiqiza yama-PCB aguquguqukayo ezinhlelo zokusebenza ezinjalo zibe inkimbinkimbi ngokwemvelo. Izidingo zokubekezelelana eziqinile zidinga amasu okukhiqiza asezingeni eliphezulu, kuyilapho ukufeza ukuqina okudingekayo kuyilapho ukulondoloza ukuguquguquka kunezela ebunzimeni benqubo yokukhiqiza.

I-Automotive FPC Prototypingkanye nokuhlolwa

I-Prototyping idlala indima ebalulekile ekwenziweni ngempumelelo kwama-FPC ezimoto. I-Prototyping yenzelwa ukuqinisekisa imiklamo, ukukhethwa kwezinto ezibonakalayo, nezinqubo zokukhiqiza kucatshangwa ngezidingo ezithile zomkhiqizo. Ukuhlola okusebenzayo, okuhlanganisa ukuhlola okuzenzakalelayo kwe-optical inspection (AOI), ukuhlolwa kwezintambo ezine, ukuhlola ukuqhubeka nokuhlola amashidi ethusi, kubalulekile ukuze kuqinisekiswe ukuthi umkhiqizo wokugcina uhlangabezana nezidingo zokunemba okuphezulu kwezinhlelo zokusebenza zezimoto.

I-Automotive Flexible PCB Materials kanye Namasu Okukhiqiza

Ukusetshenziswa kwezinto ezithuthukisiwe njengeshidi le-epoxy le-TG150 kwakubalulekile ekufinyeleleni ukuqina okudingekayo ngenkathi kugcinwa ukuguquguquka okudingekayo ekusebenzeni kwe-shift knob. Ukukhethwa kwezinto ezibonakalayo kuthinta ngokuqondile izakhiwo zikagesi kanye nemishini ye-PCB eguquguqukayo, ngakho-ke izinto ezingakwazi ukumelana nesimo esinzima sezimoto kufanele zisetshenziswe.

Inqubo yokukhiqiza ibandakanya amasu ayinkimbinkimbi ukuze kuzuzwe ububanzi obucacisiwe bomugqa nesikhala, ukujiya kwethusi, kanye nezidingo eziqinile zokubekezelelana. Imishini yokukhiqiza esezingeni eliphezulu kanye nezinqubo zisetshenziselwa ukuqinisekisa ukunemba okuphezulu kakhulu kuzo zonke izinyathelo zokukhiqiza.

Isicelo Sebhodi Lesifunda Eliphrintiwe Eliguquguqukayo Embonini Yezimoto

Imboni yezimoto iletha izinselelo eziyingqayizivele kanye namathuba okuvumelana nezimo ze-PCB prototyping kanye nokukhiqiza. I-giya shift knob iyingxenye ebalulekile yemoto futhi idinga i-PCB ekwazi ukumelana nokusetshenziswa njalo, amazinga okushisa ahlukahlukene kanye nokucindezeleka komshini. Umjikelezo ophrintiwe onezingqimba ezi-2 oklanyelwe lolu hlelo lokusebenza ubonisa ukuguquguquka nokuthembeka kwama-PCB aguquguqukayo endaweni yezimoto.

I-High-Precision Automotive PCB Production kanye Nochwepheshe Bemboni

Ngaphezulu kweminyaka engu-16 yobuchwepheshe bokwenza i-PCB flexible prototyping kanye nokukhiqiza, inkampani yethu ithuthukise ubuchwepheshe bayo ekuhlangabezaneni nezidingo eziqinile zemboni yezimoto. Impumelelo yethu ekuletheni ukunemba okuphezulu, ama-PCB avumelana nezimo athembekile wezinhlelo zokusebenza zezimoto ibonisa ukuzibophezela kwethu kukhwalithi nokusungula izinto ezintsha.

I-Automotive Flexible PCB Fabrication Process

Isiphetho

Ucwaningo oluyisibonelo lwesekethe ephrintiwe enezingqimba ezi-2 eqinile eklanyelwe iknobhu yokushintsha izimoto igqamisa indima ebalulekile yokwenza i-prototyping kanye nokukhiqizwa okunembayo okuphezulu ekukhiqizeni i-FPC yezimoto. Ukuqhubeka kwentuthuko kubuchwepheshe bezimoto kuzoqhubekisela phambili isidingo sama-PCB aguquguqukayo, asebenza kahle kakhulu, futhi abakhiqizi kufanele bahlale bephambili ekusungulweni okusha ukuze bahlangabezane nezidingo eziguqukayo zemboni.

Njengoba ubuchwepheshe be-automotive electronics buqhubeka nokuvela, isidingo sama-PCB akhethekile avumelana nezimo sizoqhubeka sikhula, sinikeza amathuba ajabulisayo ezinkampanini ezikhiqiza ama-prototyping nezakhiqizayo ukuze zibonise ubuchwepheshe bazo ekuhlangabezaneni nezidingo eziyingqayizivele zemboni yezimoto.