Iyini i-2 Layer Rigid-Flex PCB?

Ukuze uqonde amandla eqiniso we-PCB enezingqimba ezi-2 eziqinile, umuntu kufanele abambe ukwakheka kwayo okuyisisekelo nokwakheka. Akhiqizwe ngokuhlanganisa izendlalelo zesekethe eziqinile nezingqimba zesekethe eziguquguqukayo, lawa ma-PCB anikeza isisombululo esiyingqayizivele semiklamo eyinkimbinkimbi kagesi. Ukwengezwa kwezingxenye eziqinile neziguquguqukayo kwandisa ukuqina, ukwethembeka kanye nokuvumelana nezimo.

Ingxenye eqinile ye-PCB inikeza ukuqina nokuzinza, iyenze ibe ilungele izingxenye zezindlu ezidinga izikhundla ezigxilile. Ngakolunye uhlangothi, ingxenye eguquguqukayo ivumela ukugoba nokugoqa, iyenze ifaneleke izinhlelo zokusebenza ezibandakanya izikhala eziqinile noma ukunyakaza okuqhubekayo. Ngokuhlanganisa ngaphandle komthungo izingxenye eziqinile nezivumelana nezimo, abaklami bangakha amadivaysi e-elekthronikhi ayinkimbinkimbi kokubili angasindi futhi ahlangene.

Iyini i-Automotive Shift Kno?

I-gear shift knob, ebuye yaziwe nge-gear lever noma i-shifter, iyisibambo esisetshenziswa umshayeli ukuhlanganisa amagiya ahlukene emotweni eshintshwayo. Ivamise ukuba kucentre console yemoto, lapho itholakala kalula khona nesandla somshayeli. Nakuba kungase kubonakale njengengxenye encane engabonakali yemoto yakho, ukukhetha i-shift knob efanele kungathuthukisa kakhulu umuzwa wakho wokushayela.

I-2 Layer Rigid-Flex PCB Ihlinzeka Kanjani Isixazululo Se-Automotive Gear Shift Knob?

I-PCB ye-Capel enezingqimba ezi-2 eqinile ifakwe ku-Car Gear Shift Knob

Uma ufuna isixazululo esithembekile nesisezingeni eliphezulu seknob yegiya lemoto yakho, ungabheki kude kune-Capel's 2-layer rigid-flex PCB. Lobu buchwepheshe obuthuthukile nobusha buguqula imboni yezimoto, buhlinzeka ngokusebenza okuthuthukisiwe nokuhlala isikhathi eside.

I-PCB yethu eguquguqukayo eguquguqukayo iklanyelwe ngokukhethekile ukusetshenziswa kumafindo okushintsha amagiya emoto, iqinisekisa okuhlangenwe nakho okushelelayo nokungenamthungo ngaso sonke isikhathi uma ushayela. Ngokunamathela kwayo okuphezulu nokuthembeka, ungathemba ukuthi i-PCB yethu izomelana nezimo ezinzima futhi iqhubeke nokwenza okusemandleni ayo.

Ukusebenza Okuphezulu Nokuvumelana nezimo:

Ngokungeziwe ekusebenzeni okuphakeme, i-PCB yethu eguquguqukayo eqinile inezinye izinzuzo ezimbalwa eziyenza ilungele amafindo okushintsha amagiya ezimoto. Okokuqala, ukuguquguquka kwayo kuvumela ukuthi ivumelane nesimo esiyingqayizivele sezindlu ze-shift knob, ukwandisa ukusetshenziswa kwendawo kanye nokunciphisa isisindo. Lokhu kuvumelana nezimo nakho kwenza ukufakwa kube lula futhi kunciphisa ingozi yokulimala ngesikhathi sokuhlanganiswa.

Lungiselela Ubuqotho Besiginali futhi Unciphise Ukuphazamiseka Kwe-Electromagnetic (EMI):

Ukwengeza, ama-PCB ethu aqinile aklanyelwe ukuthuthukisa ubuqotho besignali nokunciphisa ukuphazamiseka kwe-electromagnetic (EMI). Lokhu kuqinisekisa ukuxhumana okuthembekile phakathi kwe-shift knob nezinhlelo zokulawula imoto, okuholela ekushintsheni okubushelelezi, okunembayo kwegiya.

Amandla Omzila Wokuminyana Okuphezulu:

Ukwengeza, amandla omzila wokuminyana okuphezulu kwamabhodi wethu Womjikelezo avumela ukuhlanganiswa kwezinzwa ezihlukahlukene namaswishi ukuze kuthuthukiswe ukusebenza kwe-shift knob. Ngaphezu kwalokho, izifunda zethu pcb akhiqizwa kusetshenziswa ubuchwepheshe obuphambili futhi esiqinile inqubo yokulawula izinga. Kusukela ku-prototype kuye ekukhiqizeni, ithimba lethu elinolwazi liqinisekisa ukuthi i-PCB ngayinye ihlangabezana nekhwalithi ephezulu kakhulu namazinga okusebenza. Lokhu kunaka kwemininingwane kuqinisekisa ukuthi i-PCB yethu eguquguqukayo eqinile yamafindo okushintsha izimoto izosebenza kahle iminyaka eminingi ezayo.

Izici zokunamathela okuphezulu:

Esinye sezici ezivelele zebhodi lethu le-PCB yizindawo zayo zokunamathela eziphezulu. Lokhu kuvumela ukuhlanganiswa okungenamthungo ku-giya shift knob, okuqinisekisa ukuthi ihlezi isendaweni evikelekile ngisho nasezimeni zokushayela ezishubile. Akumele ukhathazeke ngokuthi i-PCB izoxebuka noma ibangele noma yikuphi ukuphazamiseka endleleni yakho yokushayela. Nge-Capel's 2-layer rigid-flex PCB, ungakwazi ukushayela ngokuzethemba nokuthula kwengqondo.

Ukuqina Okuhle Kakhulu:

Ngaphezu kwezakhiwo zokunamathela okuphezulu, i-PCB yethu enezingqimba ezi-2 eqinile inezinye izinzuzo ezimbalwa ezithuthukisa ulwazi lokushayela. Okokuqala, izinto ezisezingeni eliphezulu zebhodi lethu lesifunda eliphrintiwe ziqinisekisa ukuqina okuhle kakhulu. Idizayinelwe ukumelana nezinga lokushisa elidlulele, ukudlidliza kanye nengcindezi yemishini evamile ezinsizeni zezimoto. Lokhu kusho ukuthi ngisho naphakathi kokushayela okunamandla noma ukuzidela okungaphandle komgwaqo, i-PCB izoqhubeka nokusebenza kahle, ikunikeza ukushintsha okuthembekile nokungaphazamiseki.

Izici Zokuvikela Okuthuthukile:

Ngaphezu kwalokho, amasekhethi ethu aphrintiwe afakwe izici zokuvikela ezithuthukile. Inokuvikela okwakhelwe ngaphakathi ngokumelene nokukhuphuka kwamandla kagesi, i-overcurrent, kanye ne-electrostatic discharge (ESD). Lokhu kuvikela kuqinisekisa ubude besikhathi se-PCB nezingxenye ezixhunyiwe, kuvimbele noma yimuphi umonakalo ongaba khona noma ukwehluleka okungathinta umuzwa wakho wokushayela.

Ukuhlanganisa :

Ukwengeza, i-PCB yethu enezingqimba ezi-2 ze-rigid-flex yakhelwe ukuthuthukisa ukusetshenziswa kwesikhala ngaphakathi kwe-shift knob. Ihlangene futhi ilula, inika amandla ukuguquguquka kwedizayini nokuhlanganiswa kalula nezinye izingxenye ze-elekthronikhi. Lokhu kuqinisekisa ukuthi i-shift knob igcina idizayini yayo eshelelayo ne-ergonomic ngaphandle kokuphazamisa ukusebenza noma ukusebenza.

Okokugcina, amabhodi ethu aqinile avumelana nezimo adlula esivivinyweni esiqinile kanye nenqubo yokulawula ikhwalithi ukuze ahlangabezane nezindinganiso zomkhakha futhi adlule okulindelwe amakhasimende. Sizibophezele emikhiqizweni yekhwalithi ephezulu, futhi ungathemba i-PCB yethu enezingqimba ezi-2 eqinile izohlala isebenza kahle kakhulu, ikunikeze okuhlangenwe nakho okuguquguqukayo okungenamthungo, okuthembekile.

Ukuthembeka okuphezulu:

Ngaphezu kokunamathela kwayo okuphezulu, i-PCB yethu yaziwa nangokuthembeka kwayo okuphezulu. Siyakuqonda ukubaluleka kokuba neknob yokushintsha igiya esebenza ngokungaguquki futhi engahluleki singalindele. Kungakho i-PCB yethu eguquguqukayo eqinile ihlolwa ngokuqinile ukuze kuqinisekiswe ukwethembeka kwayo. Kusukela ekuhlolweni kokusebenza kuya ezidingweni zokubekezelelana, asishiyi lutho olungaguquki ekuqinisekiseni ikhwalithi yomkhiqizo wethu.

Ukuqinisekisa ukuthembeka okuphezulu kwamabhodi aguquguqukayo aqinile, sisebenzisa ukuhlolwa okuphelele kanye nenqubo yokuqinisekisa ikhwalithi. Inqubo iqala ngokuhlolwa kokusebenza, lapho i-PCB ngayinye yenza ukuhlolwa okubanzi kokusebenza ukuze kuqinisekiswe ukuthi yenza njengoba kuhlosiwe. Lokhu kuhlanganisa ukuhlola ukuxhumana kwayo kukagesi, ubuqotho besignali, nokuhambisana nezinye izakhi.Ngaphezu kokuhlola ukusebenza, amabhodi ethu aqinile-aguquguqukayo abhekana nokuhlolwa okuqinile kwemvelo. Lokhu kuhilela ukuwachaya ezimeni ezihlukahlukene ezifana namazinga okushisa aphakeme, umswakama, ukudlidliza kanye nokucindezeleka kwemishini. Ngokulingisa izimo zokusebenza zomhlaba wangempela, singaqinisekisa ukuthi i-PCB yethu ingakwazi ukumelana nemvelo enzima ebhekene ne-shift knob.

Yenza Izinga Eliphezulu:

Ukwengeza, inqubo yethu yokuqinisekisa ikhwalithi ihlanganisa nezidingo eziqinile zokubekezelela. Sisebenzisa amasu okukhiqiza athuthukile futhi sinamathela ezindinganisweni zomkhakha ukuze siqinisekise ukuthi amabhodi wethu wesekethe aqinile ahlangabezana nokucaciswa okunembayo. Leli zinga lokunemba liqinisekisa ukuthi amabhodi ethu e-pcb asebenza ngokuqhubekayo ezingeni eliphezulu futhi awaphambuki emsebenzini wawo ohlosiwe. Ukuze siqhubeke sikhulise ukwethembeka, sisebenzisa nezinqubo zokuklama eziqinile. Onjiniyela bethu baklama ngokucophelela ukwakheka kwe-PCB, benaka kakhulu izici ezifana nokubekwa kwengxenye, umzila wesiginali, nokuphathwa kokushisa. Lokhu kucatshangelwa kwedizayini kusiza ukukhulisa ukuthembeka kukonke kanye nempilo yesevisi yemikhiqizo yethu.

Hlangana Namazinga Ekhwalithi Aqine Kakhulu:

Uma sikhuluma ngokuhlolwa, i-PCB yethu idlula ezinqubweni ezihlukahlukene ukuze ihlangabezane nezindinganiso zekhwalithi eziqinile. I-PCB ngayinye ingaphansi kwe-AOI (I-Automated Optical Inspection), ukuhlolwa kwezintambo ezine, ukuhlola ukuqhubeka, nokuhlolwa kwezingcezu zethusi. Lezi zivivinyo ziqinisekisa ukuthi i-PCB yethu isebenza ngokugcwele futhi ihlangabezana nazo zonke izincazelo ezidingekayo. Nge-PCB ye-Capel's 2-layer rigid-flex PCB, ngeke ulindele lutho ngaphandle kokusebenza okungcono kakhulu nokwethembeka.

Inqubo ye-AOI (Automated Optical Inspection) isebenzisa amasu okuthwebula athuthukile ukuhlola ama-PCB noma yikuphi ukonakala noma ukungqubuzana kokusoda, ukubekwa kwengxenye kanye namajoyinti e-solder jikelele. Le ndlela ezenzakalelayo yokuhlola isivumela ukuthi sikwazi ukuhlonza izinkinga ezingaba khona ngokushesha nangokunembile, ukonga isikhathi nomzamo.

Ukuhlola izintambo ezine ngesinye isinyathelo esibalulekile kunqubo yethu yokulawula ikhwalithi. Le ndlela yokuhlola iqinisekisa ukunemba nobuqotho bokuxhunywa kukagesi ku-PCB. Ngokulinganisa inani lokumelana nokuliqhathanisa nezicaciso ezinqunywe kusengaphambili, singakwazi ukuhlonza noma yiziphi izinkinga ezingaba khona ngesekethe. Lokhu kusisiza ukuthi siqinisekise ukuthi i-PCB izosebenza ngokwethembeka ngaphansi kwezimo ezibanzi zokusebenza.

Ukuhlola ukuqhubeka kubaluleke ngokufanayo ukuze kuqinisekiswe ukusebenza okufanele kwe-PCB enezingqimba ezi-2 eziqinile eziguquguqukayo. Lokhu kuhlola kuhlola ukuvuleka noma izikhindi ezingase zithinte ukusebenza kukonke kwe-PCB. Ngokusebenzisa okwamanje nokulinganisa impendulo kuyo yonke ibhodi, singakwazi ukuhlonza ngokushesha noma yikuphi ukungahambi kahle okungase kudingeke kulungiswe ngaphambi kokuba i-PCB igunyazwe ukusetshenziswa.

Ukwengeza, senza ukuhlola komugqa wethusi ukuze siqinisekise ukuthi imikhondo yethusi ku-PCB ayinazo iziphambeko noma ukungaqhubeki. Le nqubo yokuhlola isisiza ukuthi siqinisekise ukuthi izixhumo zikagesi ebhodini ziqinile futhi zithembekile, ziqinisekisa ukusebenza okuphezulu nokuphila isikhathi eside kwe-shift knob yakho.

Ngokubeka ngaphansi kwamabhodi wethu we-2 Layer Rigid-Flex kulezi zinqubo zokuhlola eziqinile, singasho ngokuzethemba ukuthi imikhiqizo yethu ihlangabezana namazinga aphezulu kakhulu. Silwela ukuhlinzeka ngama-PCB angagcini nje ngokusebenza ngokungenasici, kodwa futhi abonise ukuqina nokwethembeka okuvelele. Nge-PCB ye-Capel's 2-layer rigid-flex PCB, ungaqiniseka ngokusebenza nempilo ende ye-shift knob yakho.

Imininingwane Yezobuchwepheshe Ye-Rigid-Flex PCB Yethu:

Manje ake sikhulume ngezicaciso zobuchwepheshe ze-PCB yethu eguquguqukayo eqinile. Iyibhodi lesifunda lesendlalelo esi-2 elinobubanzi bomugqa kanye nesikhala somugqa esingu-0.15mm/0.1mm. Ugqinsi lwepuleti luqukethe i-FPC engu-0.15mm (Flexible Printed Circuit) kanye nosendlalelo esingu-1.6mm T (Ukuqina). Ugqinsi lwethusi luyi-1OZ, luhlinzeka nge-conductivity enhle kakhulu nokudluliswa kwesignali. Ugqinsi lwefilimu ngu-50UM, okuqinisekisa ukuguquguquka okuphelele ngaphandle kokuphazamisa ukuqina. Ukwelashwa okungaphezulu yi-ENIG 2-3uin, okuqhubeka nokuthuthukisa izakhiwo zokunamathela ze-PCB. Ngesidingo sokubekezelela esingu-0.1mm, i-PCB yethu ihlangabezana nezindinganiso eziphakeme zokunemba.

Ngokungeziwe emibhalweni yobuchwepheshe engenhla, amabhodi ethu aqinile-flex abhekana nokuhlolwa okuphelele kanye nenqubo yokuhlola ukuze kuqinisekiswe ukusebenza futhi ahlangabezane nezindinganiso zekhwalithi.

Linganisa Ukusebenza Kogesi:

Ukuhlola ukusebenza kukagesi kwe-PCB, senza izivivinyo zikagesi. Lokhu kuhlanganisa ukusebenzisa amaleveli kagesi ahlukahlukene kanye namanje kusekethe kanye nokulinganisa impendulo ukuze kuqinisekiswe ukuthi amasignali kagesi ageleza ngendlela efanele ngaphandle kokuphazamiseka noma ukuchezuka. Lokhu kuhlola kusisiza ukuthi siqinisekise ukuthi i-PCB ihlangabezana nokucaciswa okudingekayo futhi ingadlulisela amasignali ngokwethembeka.

Linganisa Ukuqina Nokuguquguquka Komshini:

Ukuze kuhlolwe ukuqina kwemishini kanye nokuguquguquka kwe-PCB, ukuhlolwa kokugoba nokugoba kwenziwa. Lezi zivivinyo zilingisa izimo zokusetshenziswa zomhlaba wangempela futhi zihlola ukuthi i-PCB izomelana kanjani nemijikelezo yokugoba nokugoba. Ngokwenza lezi zivivinyo ku-PCB eguquguqukayo eqinile, siqinisekisa ukuthi igcina ubuqotho besakhiwo nokusebenza ngisho nangaphansi kwezimo eziguqukayo.

Ukusebenza Kwemvelo:

Mayelana nokusebenza kwemvelo, amabhodi ethu aqinile-flex ahlolwe imvelo. Lokhu kuhlanganisa ukuveza i-PCB ezintweni ezehlukene zemvelo ezifana nezinga lokushisa, umswakama kanye nokudlidliza ukuze kuhlolwe amandla ayo okumelana nezimo zokusebenza ezinzima. Lokhu kuhlola kusisiza ukuthi siqinisekise ukuthi i-PCB izosebenza ngokwethembeka nangokungaguquguquki ezindaweni ezihlukene.

Izinga eliphezulu Lokunemba Nokunemba:

Ukwengeza, sisebenzisa isistimu yokulawula ikhwalithi ephelele kuyo yonke inqubo yokukhiqiza ukuze siqaphe futhi sibhekane nanoma yikuphi ukonakala okungaba khona noma ukuchezuka. Lokhu kuqinisekisa ukuthi ama-PCB ethu aqinile-aguquguqukayo akhiqizwa ngezinga eliphezulu lokunemba nokunemba, ahlangabezana nezindinganiso zomkhakha eziqine kakhulu.

Ngokuhlanganisa lezi zinyathelo zokuhlola nekhwalithi, singasho ngokuqiniseka ukuthi amabhodi ethu aqinile-flex ahlinzeka ngokusebenza okuphakeme, ukuqina nokuthembeka. Kungakhathaliseki ukuthi eyezimoto, i-aerospace nanoma yimuphi omunye umkhakha, ama-PCB ethu akhiwe ukuze anikeze ukusebenza okuphakeme ezinhlelweni zokusebenza ezinzima.

Ukufakwa Kagesi Okuhle Kakhulu, Ukumelana Nokushisa, Nokuqina Komshini:

Uma kuziwa ezintweni zokwakha, sisebenzisa i-laminate ye-copper-clad Shengyi TG170. Le nto inikezela ngokufakwa kahle kukagesi, ukumelana nokushisa, namandla emishini, iyenze ilungele ukusetshenziswa kwezimoto. Nge-PCB ye-Capel's 2-layer rigid-flex PCB, ungaqiniseka ukuthi i-knob yakho yokushintsha igiya izosebenza kahle futhi imelane nokuguga kwansuku zonke.

Okokuqala, okokusebenza kunikeza ukwahlukanisa okuhle kukagesi, iqinisekisa ukuthi i-PCB igcina ubuqotho besignali efanele ngaphandle kokuphazamiseka noma ukuvuza. Lokhu kubalulekile kuma-shift knob ezimoto, njengoba ngokuvamile adinga ukuxhunywa kukagesi okunembayo nokuthembekile ukuze asebenze kahle.

Okwesibili, i-Shengyi TG170 laminate inokumelana nokushisa okuhle kakhulu. Endaweni yezimoto, i-shift knob ingase ibekwe emazingeni okushisa aphezulu, ikakhulukazi eduze kwenjini noma ezindaweni ezichayeke elangeni eliqondile. Ama-PCB ethu enzelwe ukumelana nalawa mazinga okushisa aphezulu ngaphandle kokuphazamisa ukusebenza kwawo noma ukuphila isikhathi eside.

Ekugcineni, impahla inamandla amahle kakhulu okusebenza. Ezinhlelweni zezimoto, ama-shift knob angase abe ngaphansi kokuguqulwa njalo, ukudlidliza, kanye nokushaqeka ngesikhathi sokusetshenziswa. Nge-Shengyi TG170 laminate, ama-PCB ethu ayakwazi ukumelana nokucindezeleka okunjalo kwemishini futhi alondoloze ubuqotho bawo besakhiwo, aqinisekise ukusebenza okuthembekile nokuhlala isikhathi eside ngaphansi kwalezi zimo ezinzima.

I-PCB yethu eqinile eguquguqukayo ayifanele nje kuphela izinkinobho zokushintsha igiya lemoto kodwa futhi isetshenziswa kabanzi ezimotweni zezimoto ezihlukahlukene ezenziwe e-Japan. Ukuguquguquka kwe-PCB yethu kuyivumela ukuthi ihlanganiswe ngaphandle komthungo kumasistimu ezimoto ahlukene. Kungakhathaliseki ukuthi une-sedan, i-SUV, noma imoto yezemidlalo, i-PCB yethu izokulingana kahle futhi ithuthukise ulwazi lwakho lokushayela.

Ukwaneliseka Kwekhasimende:

Ukuqinisekisa ukwaneliseka kwamakhasimende, senza ukuhlola okuphelele komkhiqizo kanye nokulawula ikhwalithi. Ithimba lethu lochwepheshe lisebenza ngokuzikhandla ukuletha amabhodi esekethe athembekile nasebenza kahle kakhulu ahlangabezana futhi adlule okulindelwe ngamakhasimende. Ukuzinikela kwethu ekwenzeni okuhle kusenze saba nguzakwethu othembekile embonini yezimoto.

Sengiphetha, i-PCB ye-Capel engu-2-layer rigid-flex iyisixazululo esiphezulu samaknobhu okushintsha amagiya emoto. Ngokunamathela kwayo okuphezulu, ukwethembeka okuphezulu, kanye nezicaciso zobuchwepheshe ezihlaba umxhwele, i-PCB yethu izothuthukisa ulwazi lwakho lokushayela. Kungakhathaliseki ukuthi ungumthandi wezimoto, umgijimi oqeqeshiwe, noma umgibeli wansuku zonke, i-PCB yethu yakhelwe ukumelana nezidingo zezinhlelo zokusebenza zesimanje zezimoto. Khetha i-Capel ukuze uthole ulwazi olungenamthungo noluthembekile lokushintsha amagiya.